Detailed instructions for use are in the User's Guide.
[. . . ] According to the intended use , the CE symbol was affixed on the basis of the EU Directives named below: 89/336/EEC, 98/37/EC and 73/23EEC amended by 93/68EEC. The 93/42EEC Directive is not applicable to bonding and sealing devices. The limit values stipulated in IEC 60601 – 1 cannot be applied in case of the electrical repetition tests. [. . . ] 5 seconds: V069. A27 = Program version 440001 = Machine number
If maintenance deadline is exceeded
MAINTENANCE Perform maintenance
Display of date, time Actual temperature. Setemperature After 5 minutes is the set temperature reached Machine is ready for operation
17-02-08 14:30 025°C Nominal temp 17-02-08 140°C 14:35
GB 6
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SGR30S
Basic Functions
4
DISPLAY
Programming Aids
FUNCTION
INPUT AIDS Cursor control Press - cursor right - key once
KEYS
Cursor left Cursor right
100°C 100°C
5 Cursor flashes at 1st digit 5 Cursor flashes at 2nd digit
1x
INPUT AIDS Changing numbers and Letters Press key – position +1 - once
Position +1 Position -1
5 1st digit is number 1 5 1st digit is number 2
100°C
200°C
1x
INPUT AIDS Return to previous menu point without activating entry INPUT AIDS Activate input INPUT AIDS Space at selected point Set piece counter to 0
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SGR30S
Basic Functions
KEYS DISPLAY
4
Configuration
FUNCTION
CONTRAST SETTING
è
Contrast é
display - contrast
Contrast
DATA INPUT Selection: Language, symbols, temperature unit Language: D, GB, F, E, I, SF, S, PL, CZ, TR Symbols: yes/no
yes / no
ê è
Language selection
set language GB pictogramm temperature unit C NO
Temperature unit: C / F
Celsius / Fahrenheit
Printer Set-Up
FUNCTION
PRINTER SET UP
KEYS
DISPLAY
è
Yes / No
printer set up YES print out 0
Printing direction 0° 180° Start printing 0 - 99 mm
0 / 180
Input
Input Start printing
distance 00 99
0-
Character width 0–5
0 - 99
Input Character width Character interval 0–5 Input Character interval
character width 0 5
0-
character distance: 0 5
0-
GB 8
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SGR30S
Basic Functions
4
DISPLAY
Data Input
FUNCTION
TEMPERATUR E
KEYS
Input Temperature
Nominal temperature input 1 150 – 220 °C / 302 - 428 °F 2 120 - 150 °C / 248 - 302 °F 3 80 - 120 °C / 176 - 248 °F
1, 2, 3
ê
nominal temp. 175°C 1 format date & time DD-MM-YYYY DD-MM-YY hh:mm 17-02-2008 08:57
DATA INPUT Date and time Input of 6 different date Formats 1 dd-mm-yyyy 2 mm-dd-yyyy 3 yyyy-mm 4 mm-yyyy 5 yyyy 6 yyyy-mm-dd DATA INPUT Expiration date Enter 3 different expiration dates, ex works: 1= Date + 1 Month 2= Date + 3 Month 3= Date + 6 Month DATA INPUT Charge number 10-digit, alphanumerical DATA INPUT Personnel number 20-digit, alphanumerical DATA INPUT Piece counter 7-digit, numerical DATA INPUT Text 20-digit, alphanumerical DATA INPUT CE Information 20-digit, alphanumerical
è
1, 2, 3, 4, 5, 6
ê
Input date, time
ê
Input Expiration date
DD-MM-YYYY 17-03-2008
1
1, 2, 3
Input Charge number
1234567890
Input Personnel number
0987654321 piece counter 1234567 text input ABC CE -info EN 980
Input Piece Counter
Input Text
è
Input CE information
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SGR30S
Basic Functions
4
Data Activation / Deactivation
FUNCTION The print sequence is predefined, this means the individual information like Sterlization date Expiry date Charge number Personnel number Piece counter or Absolute piece counter or Serial number Text CE Symbol get always print in the same sequence Print: Sterilization date, Expiry date, Personnel number
FUNCTION
PRINT Sterilization date
Print
KEYS
Do not print
DISPLAY
17-02-2008
PRINT Expiration date Selection of 3 different expiration dates PRINT Charge number 1, 2, 3 Print Print Do not print
ê
17-03-2008
Do not print
1234567890
PRINT Personnel number Print Do not print
098765432 1
PRINT Piece counter or Absolute piece counter or Serial numb er Print
piece counter 0000011
ê
Do not print
absolute p. counter 0002350 SN 440001 text input ABC
PRINT Text
Print
Do not print
PRINT CE character
Print
Do not print
CE -info CE character
GB 10
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Basic Functions
4
DISPLAY
Special functions
FUNCTION
PRINT Printer OFF/ON DISPLAYS Absolute part counter
KEYS
è
DISPLAYS Operating time counter
17-02-2008 4:30 180°C printer off absolute p. counter 0002350
operating time 000053 h 25 min
è
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SGR30S
Basic Functions
4
Operation Sealing Operation
l Adjust peeling edge width
After loosening the arrest the peeling edge can be adjusted infinitely between 5 mm and 30 mm by moving the plate. l Insert sterilization package The drive is switched on automatically.
l Removed sealed sterilization package and allow to cool briefly.
F
Check strength by tearing open seal. If the paper discolors or the foil peels off the temperature is too high. Determine suitable sealing temperature with sealing tests.
Test of sealing seam – „Seal Check“ Checking of the sealing parameters: temperature, pressing –on pressure and sealing time by means of “SEAL CHECK” This test should be performed before the daily working process and should be documented by filing the print out. Additional, visual inspection of the sealing seam with Seal Check Prior to the test, the device must be ready for operation and the temperature must have been reached.
Device is ready for operation Specified nominal temperature Has been reached
Activate SEAL CHECK
Seal check Yes Peel test Start
Peel Test
Introduce sterilisation packaging, width: 200 mm
Date
Temperature Time
Saling time
Serial number
Pressing on pressure Name
GB 12
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SGR30S
Troubleshooting and Maintenance
5
Remedy
Troubleshooting Chart
Malfunction Possible cause
Power connection Power cable not plugged in Power cable defective
Check power connection, if Necessary connect to different socket. Replace control board Replace display board Increase nominal temperature Reset temperature limiter by pressing in pin !Page 16: Parts required for maintenance and wear Page 17: Replacement parts l Enter machine number. l Enter machine model l Enter name, address, fax number and order number. l Fax order.
No. : 123456 Type: SGR30S
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GB 15
To:
From:
Fax Order Nr ______________ Date: ________________
Machine Model ______________
Machine number _______________
þ
¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨
Signature __________ Ink ribbon
Designation
Part No
6. 813. 104
qty
PTFE strip for sealing die
6. 105. 285
PTFE strib for guide rail 500 mm
6. 105. 139
Pressure roller plastic
2. 230. 008
Toothhead belt drive 375 mm
6. 271. 011
Toothhead belt, material transport 480 mm
6. 271. 008
Heating cartridge
6. 536. 032
Upper sealing die complete
1. 616. 028
Lower sealing die complete
1. 616. 029
GB 16
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To:
From:
Fax Order No ______________ Date: ______________
Machine model ______________
machine number _______________
þ
¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨ ¨
Print head
Designation
Part No
1. 653. 002
qty
Control board
230V
1. 410. 060
Control board
115V
1. 410. 061
Control board
100V
1. 410. 062
Display board
1. 410. 017
DMS Modul
1. 410. 018
Light barrier
1. 561. 003
Gear motor
1. 212. 011
Motor ink ribbon
1. 212. 012
Temperature limit switch
6. 564. 018
Thermocouple
6. 564. 023
Service Dongle
1. 561. 002
Signature
____________________
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SGR30S
Troubleshooting and Maintenance
5
Part numbers
Heating die
6. 564. 023
Teflon ribbon 6. 105. 285
6. 564. 01 8 2. 301. 027
upper guide rail
6. 181. 011
6. 105. 139 2. 301. 070 lower guide rail
2. 301. 070
6. 105. 139
GB 18
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SGR30S
Troubleshooting and Maintenance
5
Maintenance Information
Replacing ink ribbon
l Switch off machine l Open front flap l Press lever for ink ribbon holder Œ down with left hand. l Press holder for rink ribbon cassette • to side and remove cassette.
l Insert new ink ribbon cassette.
Always ensure that the transport opening shaft •.
Ž in the cassette is attached
to the transport
l Press ink ribbon cassette toward rear until holder • catches. [. . . ] Input temperature 1 After reaching T=200 °C / 392 °F: Enter measured temperature 2 after waiting 120 sec. Input temperature 2
system calibration next key
Time 1 Temperature 1
TEMPERATURE
120 reading :
Time 2 120
120°C
Measure temperature between printing dies
°C
Temperature 2 200°C
reading :
°C
PRINTER
1. Measure distance 1 and 2 Confirm test printout
printer calibration test print printer calibration distance 1 mm printer calibration distance 2
Bottom of specimen
Input distance 1
Distance 1
Distance 2
Input distance 2
mm
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SGR30S
Troubleshooting and Maintenance
2
Adjustment
F
Only possible with Service Dongle. [. . . ]