User manual SAUNIER DUVAL THEMA CLASSIC F35E

[. . . ] 4000123924-2 07. 03 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r Themaclassic F30E Fanned Flue Combination Boiler G. C. No. 41-920-45 Themaclassic F35E Fanned Flue Combination Boiler G. C. No. 47-920-40 Hepworth Heating Ltd. , Nottingham Road, Belper, Derbyshire. DE56 1JT Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. [. . . ] Pull telescopic flue assembly (A) inwards to bring rubber sealing collar hard up against external wall. Fit the fixing collar (C) using the two screws (G). STEP 1. Outside wall face FLUE LENGTH 90mm (D) (A) 17mm IMPORTANT "BUTT FIT" C L Flue centre line BOILER STEP 2. Drill, screw 2 off and tape the Air Duct (B) FIXING 25mm COLLAR SEAL (A) 2 off (G) (D) ELBOW 4 off STEP 3. (G) (A) (E) EXTERNAL RUBBER SEALING COLLAR 'O' RING (H) GASKET (F) BOILER STEP 4. (D) RESTRICTOR fitted for flue lengths less than 0. 5m (F30E/F30E SB only) 11874 (A) (E) (G) 2 off (G) (A) (E) FIXING (C) COLLAR STEP 5. 2 off (D) The restrictor must be fitted to the inside of the fan outlet. Diagram 11. 3 Diagram 11. 4 4000123924-2 24 11879 11. 3 Installation of telescopic flue assembly 12 Horizontal Top Flue Installation Suitable for installations that require a max. flue lengths. SIDE FLUE L 70mm 65mm 12a. 2 Flue systems rear and side, refer to diagram 12a. 1. 12a. 3 Flue cutting, refer to diagram 12a. 3. Important: Do not leave any burrs or sharp edges on the cut ends of the pipes. 225mm 205mm 410 450mm G E mm D A J H I C 11646 F B 20mm Min. Clearance REAR FLUE L The flue kit 86285 is 810 mm long and comprises: - Air duct pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - Flue duct pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - Fixing collar seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D - Fixing collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F - Internal flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H - Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I - 'O' rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J 70mm 232 mm 65mm Horizontal Top flue kit Diagram 12a. 1 Diagram 12a. 2 25 4000123924-2 11886 12a. 1 The Horizontal Top flue - kit 86285 12 Horizontal Top Flue Installation Outside wall face X Flue centre line C L 90mm 11643 10092 12a. 4 Installation of horizontal top flue assembly Important: If the flue has been cut, ensure that there are no burrs that could damage the `O' ring. · For flue systems less than 0, 5 m long, fit the flue restrictor (a) into the fan outlet, see diagram 10a. 4. · Remove the backing from the self adhesive gasket (H) and carefully fit gasket to base of elbow (C). · Fit both `O' rings (J) into the flue elbow (C), one at the inlet, one at the outlet. By necessity, they are a loose fit, apply a small amount of suitable lubricant to each `O' ring when fitting. · Fit rubber sealing collar (F), into groove at the outer end of pipe (A). · Insert flue duct pipe (B) into inner end of air duct pipe (A), rotate flue duct pipe to locate into groove inside air duct pipe. · Fit air/flue duct pipe assembly through the wall with rubber sealing collar to the outside. · Fit the fixing collar seal (D) onto the flue duct pipe (B) ensuring it is the correct way round (the larger diameter onto the pipe). [. . . ] · Drain down the boiler only, refer to relevant part of diagram 20. 1. · Remove the three way valve actuator, see diagram 20. 21 9769 F30E/F35E Only THREE WAY VALVE ACTUATOR F30E/F35E Only Diagram 20. 21 4000123924-2 54 9785 20. 31 (F30E/F35E Only) Three-way valve head, refer to diagram 20. 20. Before starting refer to the front of Section 20 Important information. (It will not be necessary to remove gas control valve electrical connections). [. . . ]