User manual HYUNDAI HL760-7A BROCHURE

[. . . ] Electronic Engine Control System Engine Protection & Selfdiagnosis System New Advanced Fuel System High Pressure Common Rail Max Power 217 HP Transmission . AEB Function 3 HL760-7A_new_en 20-08-2007 15:32 Pagina 4 I Photo may include optional equipment. New Generation, Innovative Solution in Earth Moving, the The Centralized Display & Switch Panel HL760-7A The centralized digital display shows the status and conditions of your machine at a glance. Easy-to-read gauges with an instrument panel provide constant, and accurate information. I Photo may include optional equipment. 4 HL760-7A_new_en 21-08-2007 08:35 Pagina 5 Control Center The fully new, deluxe operating space was engineered by using 3-D modelling to optimize drivers comfort. [. . . ] The sturdy frames, together with the reinforced front/rear frame linkage, resist loading stress and shocks while in operation. Battery master switch A master switch disconnects the battery power to protect the electrical system from excessive electrical drainage. Sealed loader linkage Fully protected fitting including dust seals and orings on the bucket linkage will extend lubrication intervals remarkably. Frame lock The machine can be locked by a locking bar to prevent movement during transportation. Multi Function Transmission The newly developed transmission control represents the beating heart of transmission. The hydraulically operated gear shifting with proportional valves allows precise clutch operation. For each gear change, the control unit performs a monitoring function to ensure that the specified shift curve is adhered to, and readjusts the shift pressure applied to the clutches accordingly. This result in smooth gearshifts under load without traction interrupts. It also prevents standstills, sudden load changes or torque peaks during operation such as steep hill driving with full load. In addition, there is the option for the driver to make manual gearshifts. 7 HL760-7A_new_en 20-08-2007 15:32 Pagina 8 Accessible and Serviceable New Generation, Innovative Solution in Earth Moving, the HL760-7A Accessible grease fittings Grease fittings are highlighted and centralized on the machine for fast access when doing your service checks. Simple air filter replacements The air cleaner is easily replaceable by turning the wing nut on the outer shell counter-clockwise. Open pin access You can quicker remove or tighten your front attachment pin (chromated) with this open connector system. Remote type drain port It is now easier to change your engine oil, coolant and hydraulic oil with the remote drain port located near the rear axle of the machine. 8 HL760-7A_new_en 20-08-2007 15:32 Pagina 9 An ideal arrangement of components ensures easy access and convenience for maintenance. A highly accessible engine compartment assures fast and efficient maintenance. Hydraulic tank The hydraulic tank is located behind the cab to facilitate accessibility of hydraulic hoses and piping. Oil sight gauge A sight gauge is installed on the side of the hydraulic tank for convenient ground level check out. Transmission oil port The transmission oil change port is openly accessible. It comes with an anti-vandalism lock for machine protection. Centralised electric controllers & Fuse Box The electric controllers for this loader are centralized together with the fuse box to improve serviceability and facilitate inspections. Cabin Air Fresh Filter The internal pressure is maintained slightly higher than that of outside to exclude dust from and reduce noise level in the cabin. Coolant Sight Gauge A sight gauge is installed on top of the radiator tank for convenient checks of the coolant level. Easy Access to All Engine Components Here you find engine oil check and main and pre-filters. The fuel and oil filters can be spun on and off for quick replacements. Up-to-date hydraulic remote cooling fan Minimum fuel consumption and low noise is realized by using a hydraulic cooling fan sensing coolant temperature, intake air temperature, transmission oil temperature and hydraulic oil temperature. Reversible cooling fan is installed. 9 HL760-7A_new_en 05-11-2007 13:33 Pagina 10 Specification Engine Maker/Model Type CUMMINS QSB6. 7 4-cycle, turbocharged, charge air-cooled direct injection, electronic controlled diesel engine Bore x Stroke Displacement Compression ratio Air cleaner Gross power Net power Maximum power Maximum torque No. of cylinders 160 kW (215 HP) at 2, 100 rpm 153 kW (205 HP) at 2, 100 rpm 162 kW (217 HP) at 1, 900 rpm 970 Nm (700 lbf. ft) at 1, 500 rpm 6 Alternator Battery Starting motor 107 mm (4. 2") x 124 mm (4. 9") 6. 7 litres (409 cu in) 17. 2 : 1 Dry, dual elements 24V, 70 Amp 2 x 12V, 130 Ah. 24V, 3. 7 kW Net power output of standard engine as installed in this vehicle (per SAE J1349) complete with fan, air cleaner, alternator, water pump, lubricating oil pump and fuel pump. No de-rating for continuous operating required up to 3658 m (12000 ft). This engine meets the EPA(Tier III) / EU(Stage III-A) Emission regulation. Transmission Torque converter type Stall torque ratio 3-elements, single-stage single-phase 2. 813 :1 Travel speed Forward km/h (mph) 6. 2 (3. 9) 11. 7 (7. 3) 22. 3 (13. 9) 34. 3 (21. 3) Reverse 6. 6 (4. 1) 12. 3 (7. 6) 23. 3 (14. 5) Full automatic power shift, countershaft type with soft-shift in range and direction. Properly matched torque converter to engine and transmission for excellent working ability. Axles Drive system Mount Rear axle oscillation Four-wheel drive system Rigid front axle and oscillating rear axle +/- 12° (total 24°) Hub reduction Differential Reduction ratio Planetary reduction at wheel end Differential, limited slip (front/rear) 24. 685 Hydraulic System Type Open-centred, tandem circuit system. Helical gear type, 280 litres/min (74 gal/min)@governed rpm Two function valve with single or two lever controls: Optional third-function valve with auxiliary lever. Tilt Circuit Relief Valve Setting Pilot System Type 20, 5 MPa (2, 990 psi) Pilot oil pressure is generated by the pilot oil supply unit. Cylinder Relief Valve Setting 2, 9 MPa (427 psi) Type: Double acting No. of cylinders-bore x stroke; Lift 2-160 mm (6. 3") x 757 mm (29. 8") Tilt 1-180 mm (7. 1") x 530 mm (20. 9") Raise: 6. 2 sec (with load) Dump: 1. 3 sec Lower: 3. 0 sec (empty) Total: 10. 5 sec Bucket Controls Type Pilot operated lift and tilt circuit, singlelever (joystick) control standard. An adjustment for automatic kick-out from horizontal to full lift is installed. [. . . ] heater Beacon light, rotating Cutting edge, bolt-on type Fire extinguisher High lift arrangement with optional counterweight, 1630kg (3590 lb) Hour meter Hydraulic control, 2 lever Hydraulic control, 3 lever Hydraulic arrangement 3-valve Lighting, auxiliary, 4 on roof Mud guard Open Canopy (NONE-ROPS) Operator suit Seat . 2" static seat belt & adjustable mechanical suspension (vinyl) . 3" retractable seat belt & adjustable air suspension Tires : . 23. 5 R25 XHA Tool kit Tooth, 1 piece, bolt-on type Tooth, 2 pieces, bolt-on type Guards . [. . . ]