User manual HONEYWELL SMARTDRIVE COMPACT

[. . . ] Ho Honeywell Complete User Manual SmartDrive Compact Constan and variable torque Variable Speed Drives for Induction motors Subject to changes without notice 1 Honeywell User's Manual Document Code:DPD00130A Last Edited:17. 11. 2009 1. SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1. 3 Grounding and earth fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1. 4 Before running the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. RECEIPT OF DELIVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 1 Type designation code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2. 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2. 4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3. INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3. 1 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3. 1. 1 SmartDrive Compact dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3. 1. 2 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. 1. 3 EMC-levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. 1. 4 Changing the EMC protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2 Cabling and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2. 1 Power cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. 2. 2 Control cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3. 2. 3 Cable and fuse specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3. 2. 4 General cabling rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3. 2. 5 Stripping lengths of motor and mains cables . . . . . . . . . . . . . . . 18 3. 2. 6 Cable installation and the UL standards. . . . . . . . . . . . . . . . . . . . . . . 18 3. 2. 7 Cable and motor insulation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4. [. . . ] The reference value follows the rotation continuously (= without separate new value acceptance) . 7. 4. 3 Monitoring menu Alternates in the display READY REF MON PAR FLT FWD RUN STOP ALARM FAULT Hz REV I/O KEYPAD BUS Browse M1. 1 - M1. 20 Figure 7. 4: Monitoring menu display 7 29 Control Panel Honeywell Monitoring values mean actual values of measured signals as well as statuses of some control settings. Pushing the navigation wheel once in this menu takes the user to the next level, where the monitoring value, e. g. The monitoring values can be browsed by rolling the navigation wheel clockwise, as shown in Figure 7. 4. Code M1. 1 M1. 2 M1. 3 M1. 4 M1. 5 M1. 6 M1. 7 M1. 8 M1. 9 M1. 10 M1. 11 M1. 12 M1. 13 M1. 14 M1. 15 M1. 16 M1. 17 M1. 18 M1. 19 M1. 20 Monitoring signal Output frequency Frequency reference Motor shaft speed Motor current Motor torque Motor power Motor voltage DC-link voltage Unit temperature Motor temperature Analogue input 1 Analogue input 2 Analogue output DI1, DI2, DI3 DI4, DI5, DI6 RO1, RO2, DO PI setpoint PI feedback PI error value PI Output % % % % Unit Hz Hz rpm A % % V V C C ID 1 25 2 3 4 5 6 7 8 Calculated motor speed Measured motor current Calculated actual/nominal torque of the motor Calculated actual/nominal power of the motor Motor voltage Measured DC-link voltage Heat sink temperature Calculated motor temperature 13 14 26 15 16 17 20 21 22 23 AI1 value AI2 value AO1 The status of digital inputs The status of digital inputs The statuse of Relays and digital output In percent of the maximum process reference In percent of the maximum actual value In percent of the maximum error value In percent of the maximum output value Description Frequency to the motor ° ° % % % Table 7. 1 : SmartDrive Compact monitoring signals Honeywell 7. 4. 4 Parameter menu Control Panel 30 7 In Parameter menu only the Quick setup parameter list is shown by default. By giving the right value to the parameter 13. 1 it is possible to open other advanced parameter groups. The parameter lists and descriptions can be found in chapters 8 and 9. The following figure shows the parameter menu view: Alternates in the display READY REF MON PAR FLT FWD RUN STOP ALARM FAULT Hz REV I/O KEYPAD BUS Browse P1. 1 -> Push to enter edit mode Change value Push to confirm Figure 7. 5: Parameter menu 7 31 7. 4. 5 Fault history menu Control Panel Honeywell READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS REF MON PAR FLT READY RUN STOP ALARM FAULT Push FWD REV I/O KEYPAD BUS Browse faults 1-9 READY RUN STOP ALARM FAULT REF MON PAR FLT FWD REV I/O KEYPAD BUS REF MON PAR READY RUN STOP ALARM FAULT Push FLT FWD REV I/O KEYPAD BUS Browse for hours (H), minutes (M) and seconds (S) Figure 7. 6: Fault history menu In Fault history menu you can browse through 9 latest faults (see Figure 7. 6). When you browse between the faults, the fault codes of active faults are blinking. The active faults can be reset by pressing the STOP button for 1 second. It is possible to navigate in the menu structure also when there are active faults present, but the display returns automatically to the fault menu if buttons or navigation wheel are not pressed or navigation is not rotated. The operating hour, minute and second values at the fault instant are shown in the value menu (operating hours = displayed reading x 1000 h). Note!The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault history menu is selected in the diisplay. When you are in main menu pressing STOP button will start the Start Up Wizard and return all parameter settings to factory defaults. See Chapter 5 in for fault descriptions. Honeywell 8. PARAMETERS Parameters 32 On the next pages you can find the lists of parameters within the respective parameter groups. Explanations: Code: Location indication on the keypad; Shows the operator the present Monitoring value number or Parameter number Parameter: Name of monitoring value or parameter Min: Minimum value of parameter Max: Maximum value of parameter Unit: Unit of parameter value; given if available Default: Factory preset value ID: ID number of the parameter (used with fieldbus control) More information on this parameter available in chapter 9: `Parameter descriptions' click on the parameter name. 8 33 Parameters Honeywell 8. 1 QUICK SETUP PARAMETERS (VIRTUAL MENU, SHOWS WHEN PAR. 13. 1 = 1) Code P1. 1 P1. 2 P1. 3 P1. 4 P1. 5 P1. 7 P1. 15 P2. 1 P2. 2 P2. 3 P3. 1 P3. 2 Parameter Motor nominal voltage Motor nom. frequency Motor nominal speed Motor nominal current Motor cos Min 180 30 300 0, 2 x INunit 0, 30 0, 2 x INunit 0 1 0 0 0, 00 P3. 1 Max 500 320 2000 0 1, 5 x INunit 1, 00 2x INunit 1 3 1 1 P3. 2 320 Hz Hz A Unit V Hz rpm A Default 230 400 50, 00 1440 INunit 0, 85 1, 5 x INunit 0 1 0 0 0, 00 50, 00 ID 110 111 112 113 120 107 109 125 505 506 101 102 0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference 3 = AI1 4 = AI2 Activated by digital inputs Activated by digital inputs Activated by digital inputs Activated by digital inputs Acceleration time from 0 Hz to maximum frequency 0 = Not used 1 = Used 1 = I/O terminal 2 = Keypad 3 = Fieldbus 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp Note Check rating plate on the motor Check rating plate on the motor Default applies for a 4pole motor. Check rating plate on the motor Check rating plate on the motor Current limit Torque boost Control place Start function Stop function Min frequency Max frequency P3. 3 I/O reference 0 4 3 117 P3. 4 P3. 5 P3. 6 P3. 7 P4. 2 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Acceleration time 0, 00 0, 00 0, 00 0, 00 0, 1 P3. 2 P3. 2 P3. 2 P3. 2 3000 Hz Hz Hz Hz s 5, 00 10, 00 15, 00 20, 00 1, 0 124 105 106 126 103 Table 8. 1: Quick setup parameters 8 Honeywell Code P4. 3 P6. 1 P6. 5 Parameter Deceleration time AI1 Signal range AI2 Signal range Min 0, 1 0 2 0 0 Parameters Max 3000 3 3 1 1 Unit s Default 1, 0 0 3 0 1 ID 104 379 390 731 115 Note 34 Deceleration time from maximum frequency to 0 Hz. 0 = Voltage 0. . . 10 V 1 = Voltage 2. . . 10 V 2 = Current 0. . . 20 mA 3 = Current 4. . . 20 mA 0 = Not used 1 = Used 0 = All parameters visible 1 = Only quick setup parameter group visible P10. 4 Automatic restart Parameter P13. 1 conceal Table 8. 1: Quick setup parameters 8 35 Parameters Honeywell 8. 2 MOTOR SETTINGS (CONTROL PANEL: MENU PAR -> P1) Code P1. 1 P1. 2 P1. 3 P1. 4 P1. 5 P1. 7 P1. 8 P1. 9 P1. 10 P1. 11 P1. 12 P1. 13 P1. 14 P1. 15 P1. 16 Parameter Motor nominal voltage Motor nominal frequency Motor nominal speed Motor nominal current Motor cos Min 180 30 300 0, 2 x INunit 0, 30 0, 2 x INunit 0 0 30, 0 0 10, 0 0 0, 00 0, 00 0, 00 0 1, 5 Max 500 320 2000 0 1, 5 x INunit 1, 00 2x INunit 1 2 320 200 P1. 10 P1. 11 40, 00 1 16, 0 kHz Hz % Hz % % A Unit Default V Hz rpm A 230 400 50, 00 1440 INunit 0, 85 1, 5 x INunit 0 0 50, 00 100, 00 25, 00 50, 00 0, 00 0 6, 0 ID 110 111 112 113 Note Check rating plate on the motor Check rating plate on the motor Default applies for a 4pole motor. Check rating plate on the motor Check rating plate on 120 the motor 107 600 0 = Frequency control 1 = Speed control Current limit Motor control mode U/f ratio selection Field weakening point Voltage at field weakening point U/f curve midpoint frequency U/f curve midpoint voltage Output voltage at zero frequency Torque boost Switching frequency Brake chopper 0 = Linear 108 1 = Squared 2 = Programmable 602 603 604 605 % of Nominal voltage of the motor % of Nominal voltage of the motor % of Nominal voltage of 606 the motor 109 601 0=Disabled 1=Used in Run state 2=Used in Run and Stop state 0 = Not used 1 = Used P1. 17 0 2 0 504 Table 8. 2: Motor settings NOTE!These parameters are shown, when P13. 1 = 0. 8 Honeywell Parameters 36 8. 3 START/STOP SETUP (CONTROL PANEL: MENU PAR -> P2) Code P2. 1 P2. 2 P2. 3 Parameter Control place Start function Stop function Min 1 0 0 Max 3 1 1 Unit Default 1 0 0 ID Note 1 = I/O terminal 125 2 = Keypad 3 = Fieldbus 505 506 0 = Ramp 1 = Flying start 0 = Coasting 1 = Ramp DI2 Start reverse Reverse Stop Pulse Start Rv REAF P2. 4 Start/Stop logic 0 3 0 DI1 0 Start Fwd 1 Start 300 2 Start Pulse 3 Start Fwd REAF Table 8. 3: Start/stop setup 8. 4 FREQUENCY REFERENCES (CONTROL PANEL: MENU PAR -> P3) Code P3. 1 P3. 2 Parameter Min frequency Max frequency Min 0, 00 P3. 1 Max P3. 2 320 Unit Hz Hz Default 0, 00 50, 00 ID 101 102 0 = Preset Speeds (0-7) 1 = Keypad Reference 117 2 = Fieldbus Reference 3 = AI1 4 = AI2 124 Activated by digital inputs 105 Activated by digital inputs 106 Activated by digital inputs 126 Activated by digital inputs 127 Activated by digital inputs 128 Activated by digital inputs 129 Activated by digital inputs 130 Activated by digital inputs Note P3. 3 I/O reference 0 4 3 P3. 4 P3. 5 P3. 6 P3. 7 P3. 8 P3. 9 P3. 10 P3. 11 Preset speed 0 Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Preset speed 5 Preset speed 6 Preset speed 7 0, 00 0, 00 0, 00 0, 00 0, 00 0, 00 0, 00 0, 00 P3. 2 P3. 2 P3. 2 P3. 2 P3. 2 P3. 2 P3. 2 P3. 2 Hz Hz Hz Hz Hz Hz Hz Hz 5, 00 10, 00 15, 00 20, 00 25, 00 30, 00 40, 00 50, 00 Table 8. 4: Frequency references NOTE!These parameters are shown, when P13. 1 = 0. 8 37 Parameters Honeywell 8. 5 RAMPS AND BRAKES SETUP (CONTROL PANEL: MENU PAR -> P4) Code P4. 1 P4. 2 P4. 3 P4. 4 P4. 5 P4. 6 P4. 7 Parameter Ramp shape Acceleration time Deceleration time DC braking current DC braking time at start Frequency to start DC braking during ramp stop DC braking time at stop Min 0, 0 0, 1 0, 1 Unit dep. 600. 00 10, 00 600. 00 Unit s s s A s Hz s Default 0, 0 1, 0 1, 0 Varies 0 1, 50 0 ID 500 103 104 507 516 515 508 0 = DC brake is off at stop 0 = DC brake is off at start Note 0 = Linear >0 = S-curve ramp time Table 8. 5: Motor control parameters 8. 6 DIGITAL INPUTS (CONTROL PANEL: MENU PAR -> P5) Code Parameter Min Max Unit Default ID Note P5. 1 Start signal 1 0 6 1 0 = Not used 1 = DI1 2 = DI2 403 3 = DI3 4 = DI4 5 = DI5 6 = DI6 404 As parameter 5. 1 412 As parameter 5. 1 405 As parameter 5. 1 406 As parameter 5. 1 414 As parameter 5. 1 407 As parameter 5. 1 419 As parameter 5. 1 420 As parameter 5. 1 421 As parameter 5. 1 1020 As parameter 5. 1 P5. 2 P5. 3 P5. 4 P5. 5 P5. 6 P5. 7 P5. 8 P5. 9 P5. 10 P5. 11 Start signal 2 Reverse Ext. [. . . ] Running the startup wizard will always return all parameter settings to their factory defaults! Alternates in the display READY RUN STOP ALARM FAULT REF MON PA R FLT REF MON PAR FLT READY RUN STOP ALARM FAULT REF MON PAR rp m READY RUN STOP ALARM FAULT FLT 1 Press STOP for 5 seconds in main menu 2 Push to enter edit mode 3 Select motor nominal speed and push to confirm. 4 PERFORM THE SAME PROCEDURE FOR PAR. 13. 2, SEE NEXT PAGE Figure 9. 12: Startup wizard 61 Parameter Descriptions Honeywell 9 READY RUN STOP A LARM FAULT REF MON PA R FLT REF MON PAR FLT READY RUN STOP ALARM FAULT REF MON PAR FLT READY R UN STOP ALARM FAULT 1 Startup wizard shows par 13. 2 number. 2 Push to enter edit mode. 3 Select between 0 - 3, see below! Selections: P1. 1 P1. 2 P1. 7 P1. 15 P2. 1 P2. 2 P2. 3 P3. 1 P3. 2 P3. 3 P4. 2 P4. 3 0 = Basic 1 = Pump drive 2 = Fan drive 3 = Conveyor drive 400 V* 400 V* 400 V* 400 V* 50 Hz 50 Hz 50 Hz 50 Hz 1, 1 * 0= INMOT Not used 0= 1, 1 * Not INMOT used 0= Not INMOT used 1, 1 * 1, 5 * 1= INMOT Used I/O I/O 0= 0= 0 Ramp Coast. Hz 50 Hz 50 Hz 50 Hz 50 Hz 0= 3s Ai1 0-10V 0= 5s Ai1 0-10V 0= Ai1 20 s 0-10V 0= 1s Ai1 0-10V 3s 5s I/O 20 s 1s I/O *In drives of 208V. . . 230V this value is 230V Parameters affected: P1. 1 Motor Un (V) P1. 2 Motor fn (H z) P1. 7 Current limit (A) P1. 15 Torque boost P2. 1 Control place P2. 2 Start function READY RUN REF MON PAR FLT P2. 3 Stop function P3. 1 Min frequency P3. 2 Max frequency P3. 3 I/O reference P4. 2 Acc. time (s) P4. 3 Dec time (s) STOP ALARM FAULT 4 Push to confirm drive setup Figure 9. 13: Drive setup 9. 12 FIELDBUS PARAMETERS (CONTROL PANEL: MENU PAR -> S2) The built-in Modbus connection of SmartDrive Compact supports the following function codes: - 03 Read Holding Registers - 04 Read Input Registers - 06 Preset Single Registers 9 Honeywell Parameter Descriptions 62 9. 12. 1 Modbus process data Process data is an address area for fieldbus control. [. . . ]