User manual GRACO XTREME PACKAGES 311164F

[. . . ] Instructions - Parts Xtreme Packages High performance, high pressure spray packages for protective coatings. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 311164F ENG Patent Pending See page 4 for model information and maximum working pressures. r_x25dh1_x45dl1_311164_1f II 2 G Contents Related Manuals . 38 Parts - Air-Assisted and Zinc Sprayer Packages 39 Dura-Flo Sprayer Parts . 43 2 Pump Packages with L085C# Lowers (80:1 ratio) 44 Pump Packages with L115C# Lowers (35:1, 55:1 ratio) . [. . . ] Wait for air to completely bleed off the air motor before going to step 3. The screen will change to indicate this, as shown below. Setup Mode 1. To enter settings for runaway, lower size, and flow rate units, and to enable runaway, E1, E2, and E5 error options, press to change the value, then B to save the value and move the cursor to the next data field. NOTE: When runaway, E1, E2, and E5 error options are enabled, a will appear on the setup screen. Move the cursor to the E5 error enable option field, then press once more to exit Setup mode. 3. Press to clear the diagnostic code and reset the runaway solenoid. 4. NOTE: To disable runaway monitoring, go to setup mode and set runaway value (T) to 0 (zero) or disable (RT) (see FIG. To enter Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush symbol will appear flashing in the display and the LED will flash . Display See FIG. The display (Y) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. NOTE: DataTrak will continue to count cycles when display is off. Diagnostics 2. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer (BT) will not count. To exit Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush symbol will disappear from the display and the LED will stop flashing. To acknowledge the diagnosis and return to the normal operating screen, press once to wake up the display, and once more to clear the diagnostic code screen. Counter/Totalizer See FIG. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer, press any key to wake up the display, then press and hold for 3 seconds. NOTE: If flow rate is set to /min, both totaliz- ers will display the number of pump cycles. 311164F 21 DataTrak Operation Table 3: Diagnostic Codes Symbol Code Code Name Runaway Diagnosis Pump running faster than set runaway limit. · Exhausted fluid supply. E-1 Diving Up Leak during upstroke. Worn piston valve or packings. E-2 Diving Down Leak during downstroke. Worn intake valve. E-3 Low Battery Battery voltage too low to stop runaway. Low battery. To replace battery, see manual 311238. E-4 Service Component 1 Problem with stopping runaway. · Damaged solenoid. · Damaged valve carriage. E-4 Disconnected Solenoid Solenoid is disconnected. · Solenoid unplugged. · Damaged solenoid wires. E-5 Service Component 2 Problem with sensing valve movement. [. . . ] Key: Air Pressure A B C 100 psi (0. 7 MPa, 7 bar) 70 psi (0. 5 MPa, 7. 8 bar) 40 psi (0. 3 MPa, 2. 8 bar) Calculate Pump Air Flow/Consumption To calculate pump air flow/consumption (scfm or m3/min) at a specific fluid flow (gpm/lpm) and air pressure (psi/MPa/bar), use the following instructions and pump data charts. Follow vertical line up to intersection with selected air flow/consumption curve. Follow right to scale to read air flow/consumption. Dashed lines indicate low noise motors. Fluid Pressure in psig (MPa, bar) 16:1 Xtreme Pumps 21:1 Xtreme Pumps Fluid Pressure in psig (MPa, bar) 80 (2. 2) 2500 (17. 5, 175) 80 (2. 2) 1600 (11. 2, 112) 1200 (8. 4, 84) 800 (5. 6, 56) Air Flow in SCFM (m3/min) A A B B C C Air Flow in SCFM (m3/min) 60 (1. 7) 40 (1. 1) 20 (0. 6) A A 1500 (10. 5, 105) 60 (1. 7) 40 (1. 1) 20 (0. 6) B B C C 1. 0 (3. 8) 2. 0 (7. 6) 400 (2. 8, 28) 500 (3. 5, 35) 0 0 1. 0 (3. 8) 2. 0 (7. 6) 3. 0 (11. 4) 4. 0 (15. 2) 3. 0 (11. 4) Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) Fluid Pressure in psig (MPa, bar) 24:1 Xtreme Pumps 2500 (17. 5, 175) 25:1 Xtreme Pumps 80 (2. 2) Fluid Pressure in psig (MPa, bar) A A B B C C 0 1. 0 (3. 8) 2. 0 (7. 6) 2500 (17. 5, 175) A B B C C A 160 (4. 5) 120 (3. 4) 80 (2. 2) 40 (1. 1) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) 60 (1. 7) 40 (1. 1) 20 (0. 6) 1500 (10. 5, 105) 1500 (10. 5, 105) 500 (3. 5, 35) 500 (3. 5, 35) 3. 0 (11. 4) 0 1. 0 (3. 8) 3. 0 (11. 4) 5. 0 (19. 0) Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) 311164F 57 Pump Package Performance Charts Pump Package Performance Charts (cont. ) 30:1 Xtreme Pumps 3500 (24. 5, 245) 31:1 Xtreme Pumps 160 (4. 5) Fluid Pressure in psig (MPa, bar) Fluid Pressure in psig (MPa, bar) 3000 (21. 0, 210) A A B B 120 (3. 4) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) A A B C C 0 1. 0 (3. 8) 2. 0 (7. 6) 3. 0 (11. 4) 2500 (17. 5, 175) 120 (3. 4) 80 (2. 2) 40 (1. 1) 2000 (14. 0, 140) 80 (2. 2) 1500 (10. 5, 105) B 1000 (7. 0, 70) C C 1. 0 2. 0 (3. 8) (7. 6) Fluid Flow in gpm (lpm) 40 (1. 1) 500 (3. 5, 35) 4. 0 (15. 2) 0 3. 0 (11. 4) Fluid Flow in gpm (lpm) Fluid Pressure in psig (MPa, bar) Fluid Pressure in psig (MPa, bar) 35:1 Xtreme Pumps 4000 (28. 0, 280) 3000 (21. 0, 210) 2000 (14. 0, 140) 1000 (7. 0, 70) 40:1 Xtreme Pumps 4000 (28. 0, 280) 3000 (21. 0, 210) 2000 (14. 0, 140) 1000 (7. 0, 70) A B C C 0. 5 (1. 9) 1. 0 (3. 8) 1. 5 (5. 7) 120 (3. 4) A B C C 1. 0 (3. 8) 2. 0 (7. 6) 160 (4. 5) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) A B 80 (2. 2) A B 120 (3. 4) 80 (2. 2) 40 (1. 1) 40 (1. 1) 0 2. 0 (7. 6) 0 3. 0 (11. 4) Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) Fluid Pressure in psig (MPa, bar) Fluid Pressure in psig (MPa, bar) 45:1 Xtreme Pumps 5000 (35. 0, 350) 4000 (28. 0, 280) 3000 (21. 0, 210) 2000 (14. 0, 140) 1000 (7. 0, 70) 46:1 Xtreme Pumps 5000 (35. 0, 350) 4000 (28. 0, 280) 3000 (21. 0, 210) 2000 (14. 0, 140) 1000 (7. 0, 70) 0 1. 0 (3. 8) A B B C C 1. 0 (3. 8) 3. 0 (11. 4) 250 (7. 0) A B A C B C 2. 0 (7. 6) 250 (7. 0) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) A 150 (4. 2) 150 (4. 2) 50 (1. 4) 5. 0 (19. 0) 50 (1. 4) 3. 0 (11. 4) 0 Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) 58 311164F Pump Package Performance Charts Pump Package Performance Charts (cont. ) 50:1 Xtreme Pumps Fluid Pressure in psig (MPa, bar) Fluid Pressure in psig (MPa, bar) 6000 (42. 0, 420) 55:1 Xtreme Pumps 250 (7. 0) 7000 (49. 0, 490) 160 (4. 5) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) A B B C C 1. 0 (3. 8) 2. 0 (7. 6) 3. 0 (11. 4) A 200 (5. 6) 150 (4. 2) 100 (2. 8) 50 (1. 4) 4. 0 (15. 2) A 5000 (35. 0, 350) 3000 (21. 0, 210) 4000 (28. 0, 280) A B B C C 0 0. 5 (1. 9) 1. 0 (3. 8) 1. 5 (5. 7) 120 (3. 4) 80 (2. 2) 40 (1. 1) 2000 (14. 0, 140) 1000 (7. 0, 70) 0 2. 0 (7. 6) Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) 60:1 Xtreme Pumps Fluid Pressure in psig (MPa, bar) Fluid Pressure in psig (MPa, bar) 7000 (49. 0, 490) 5000 (35. 0, 350) 3000 (21. 0, 210) 1000 (7. 0, 70) 0 1. 0 (3. 8) A B B C C 2. 0 (7. 6) 250 (7. 0) 70:1 Xtreme Pumps 8000 (56. 0, 560) 6000 (42. 0, 420) 4000 (28. 0, 280) 2000 (14. 0, 140) A 200 (5. 6) 150 (4. 2) 100 (2. 8) 50 (1. 4) A A B B C C 1. 0 (3. 8) 2. 0 (7. 6) 250 (7. 0) 200 (5. 6) 150 (4. 2) 100 (2. 8) 50 (1. 4) 3. 0 (11. 4) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) 3. 0 (11. 4) 4. 0 (15. 2) 0 Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) Key: 90:1 Pumps Air Pressure B 80 psi (0. 56 MPa, 5. 6 bar) C 40 psi (0. 28 MPa, 2. 8 bar) Fluid Pressure in psig (MPa, bar) 80:1 Xtreme Pumps 8000 (56. 0, 560) 6000 (42. 0, 420) 4000 (28. 0, 280) 2000 (14. 0, 140) A B C C B A 160 (4. 5) 120 (3. 4) 80 (2. 2) 40 (1. 1) Fluid Pressure in psig (MPa, bar) 90:1 Xtreme Pumps 8000 (56. 0, 560) 6000 (42. 0, 420) 4000 (28. 0, 280) 2000 (14. 0, 140) B B C C 250 (7. 0) 200 (5. 6) 150 (4. 2) 100 (2. 8) 50 (1. 4) 2. 0 (7. 6) 3. 0 (11. 4) Air Flow in SCFM (m3/min) Air Flow in SCFM (m3/min) 0 0. 5 (1. 9) 1. 0 (3. 8) 1. 5 (5. 7) 2. 0 (7. 6) 0 1. 0 (3. 8) Fluid Flow in gpm (lpm) Fluid Flow in gpm (lpm) 311164F 59 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. [. . . ]