User manual FAGOR 8040 TC CNC

[. . . ] 0307 (SOFT T: 8. XX) (SOFT T: 8. 1X) NEW FEATURES 8040 CNC 8040 CNC NEW FEATURES (SOFT T: 8. XX) (SOFT T: 8. 1X) Page 2 of 2 Version 8. 01 1 Detected errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 The meaningless zeros will not be displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Management of the new Sercos board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Key inhibiting codes for the monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5 New work languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 Load version without using an external microprocessor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 WINDNC improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8 Telediagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 Improvements to the profile editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 10 Modified variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 11 New variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 12 New range of OEM subroutines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 13 RPT instruction with program number definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 14 Improved non-random tool magazine management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 15 Improved drive parameter management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 16 User and OEM arithmetic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 17 Exponential type of leadscrew backlash peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 18 Functions associated to machine safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 1 Limit the feedrate of the axes and the spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 2 Cycle Start disabled by hardware errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 18. 3 Maximum spindle machining speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 19 Axes (2) controlled by a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 20 Mandatory home search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 21 Change of active tool from the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 22 Synchronize a PLC axis with a CNC axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 23 Minimum step "L" in cycles G83, G60 and G61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 24 Threads with different entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 25 Error register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 26 Proportional and Derivative Gain with the "C" axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 27 Path JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 28 Tool inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 29 New instructions in the configuration language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 30 Oscilloscope function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 30. 1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 30. 2 Scale / Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 30. 3 Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 30. 4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 30. 5 Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 30. 6 Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 31 TC model. [. . . ] That's why the CNC does not show this message when text 28 of program 999997 is not defined. 8. - Angular spindle increment when operating in Spindle Orientation mode. To select another value, press Key in the new value and press Chapter 2 - page 27 key three times. Operation in JOG mode 2. 6 Spindle Control 2. 6. 3 Spindle Orientation TC work mode 2. 6. 3. 1 OPERATION WITH SPINDLE ORIENTATION When having spindle orientation, the CNC uses the same screen as when operating in RPM mode. The screen will not show the angular position of the spindle. Spindle Orientation mode: To select this operating mode, press the key for spindle orientation: The spindle will stop (if it was turning), it then searches home and, finally, it turns to the angular position indicated at the lower right-hand side of the screen (the top figure shows 20º ). Every time the key for Spindle Orientation is pressed, the spindle position is incremented by that amount (the top figure shows 20). Chapter 2 - page 28 TC work mode 2. 2. 7 Operating in JOG mode Control of external devices 2. 7 CONTROL OF EXTERNAL DEVICES The CNC allows up to 6 external devices to be activated and deactivated from the keyboard. The activation and deactivation of the devices must be carried out by the machine manufacturer by means of the PLC program. The relevant Register bit will have value 1 when the key is pressed and value 0 when this is not pressed. The Register bit for each one of the keys is as follows: The status of the light for each one of these keys must be controlled by the machine manufacturer by means of the PLC program, with the TCLED* input variables shown in the figure being available for this purpose. Examples: Control of the coolant: DFU B28R561 = CPL TCLED1 = CPL O33 Control of the tail-stock (O1). To activate or deactivate the tail-stock a number of conditions must be satisfied such as spindle stopped, . . . . DFU B30R561 AND (Remaining conditions) = CPL TCLED2 = CPL O34 Chapter 2 - page 29 2. 2. 8 Operation in Jog mode Handling ISO code TC work mode 2. 8 HANDLING ISO CODE With the ISO key, it is possible to access the MDI mode or the ISO work mode. To access the MDI mode, put the CNC in jog mode and then press The CNC displays a window at the bottom of the standard (or special) screen An ISO coded block may be edited in this window to be executed later on, like in MDI in the "T" mode. To access the ISO mode, while working with operations or cycles, press in JOG mode, press that key twice. once and while working When accessing the ISO mode, a special screen is displayed where it is possible to edit up to 6 program blocks in ISO or in high level language. Example: [ISO] G95 G96 S120 M3 G0 Z100 G1 X30 F0. 1 Once the desired block or blocks have been edited, press screen will show the symbol The upper right-hand side of the From this moment on, the blocks being edited may be simulated, executed or stored as any operation or cycle. Press It is possible to combine blocks edited in ISO code with standard or User machining cycles to make up part-programs. The chapter on "Storing part-programs" describes how to edit them and operate with them. To store blocks edited in ISO code, press Chapter 2 - page 30 TC work mode 3. Operating with operations or cycles 3. OPERATING WITH OPERATIONS OR CYCLES The following CNC keys should be used to select the machining Operations or Cycles: When pressing the CNC shows all the user cycles already defined by the machine manufacturer by means of the application program: WGDRAW. The user cycle is edited like any other standard cycle of the TC mode. [. . . ] NOTE: Refer to the Operation Manual Chapter 4 Section 4. 10 Self-teaching manual Chapter 5 Page 11 Summary of work cycles TC Model 5. 9 Profile cycles. In this cycle level, one defines all the points of the profile. This cycle level uses a part-program containing all the profile data. NOTE: Refer to the Operation Manual Chapter 4 Section 4. 11 Self-teaching manual Chapter 5 Page 12 Chapter 6 Conversational part-programs Conversational part-programs TC Model This chapter describes: · What a conversational part-program is. · Delete a part-program. Self-teaching Manual Chapter 6 Page 2 Conversational part-programs TC Model 6. 1 What is a conversational part-program? It is a set of operations ordered secuentially. Each operation is defined separately and they are then stored one after the other in a program The name of the part-program can be any integer between 1 - 899999. Turning Taper turning Rounding Profile Facing Self-teaching Manual Chapter 6 Page 3 Conversational part-programs TC Model 6. 2 Edit a part-program. To edit a part-program, we first choose the operations needed to execute the part. A part may be executed in various ways. Taper turning Rounding Turning Profile Different solutions for the same part Self-teaching Manual Chapter 6 Page 4 Conversational part-programs TC Model Once the sequence of operations has been chosen (in this case, we will make the previous example), the part-program is built by editing the operations one by one. DRO MODE (Key in the number) + v. g : <555> + + (Comment) + + <EXAMPLE> + NOTE: The following keys are used: : To move up and down on each column. [. . . ]