User manual CONTAX POWER MODULE SYSTEM ASSEMBLY INSTRUCTIONS

[. . . ] Power Module System Assembly Instructions How To Use This Manual (inside cover) Inverter Systems . . . Chapter Four Electrical Components . . . Chapter Six 5916 195th Street NE, Arlington WA USA 98223 (360) 435-8826 Part Number 3471 How to Use this Manual Go to Chapter Four and select the assembly instructions for the desired system. Single DR system Dual DR system Single SW system Dual SW system Three-phase SW system . . . . Page 4-14 Go to Chapter Five and select the assembly instructions for each electrical component listed in the system. Go to Chapter Six and select the assembly instructions for each cabinet component listed on the system assembly instructions. [. . . ] 5916 195th Street, NE Arlington, WA 98223 USA Telephone (360) 435-8826 Fax (360) 435-2229 www. traceengineering. com Part Number 3471 Released: Thursday, April 29, 1999 5-4 AC15, 20, 60 Assembly Sequence 1. Attach a mounting bracket to the top and bottom of the PM in the desired location. Insert a 6-32 x 3/8" bolt (401) equipped with a #6 starwasher (492) into the appropriate bolt hole (top and bottom) from the outside of the side panel; slide the bracket over the bolt from the inside so that the ears are offset to the inside of the enclosure. Slide a #6 SAE flat washer (466) over the bolt, followed by a 6/32 nut (440). Tilt the top of the circuit breaker while sliding it onto the ears of the top mounting bracket. Align the circuit breaker with either the top or the bottom of the breaker opening. 7 Tighten the mounting brackets onto the PM and torque to 10-15 foot pounds. When all circuit breakers and bypass disconnects are mounted, install a SLIDER of unused breaker openings. Install PM-SLIDER over the exterior of the circuit breaker opening (do not over tighten) 10. Apply a decal (3371 "AC Loads") over each AC load circuit breaker. 11 Attach AC cabling and torque to 45 inch-pounds PMO-AC15/20/60 Front View From Generator To AC2 As Generator Breaker To AC Loads As independent bypass to AC loads As AC subpanel, three 20-amp or four 15-amp maximum Copyright ©Trace Engineering Co. , Inc. 5916 195th Street, NE Arlington, WA 98223 USA Telephone (360) 435-8826 Fax (360) 435-2229 www. traceengineering. com Part Number 3471 Released: Thursday, April 29, 1999 PMO-AC60 3-Phase Breaker 5-5 AC60 3-phase breaker shown on right next to the Phase B bypass breaker PMO-AC60 3-Phase Breaker The 60-amp, three-phase AC breaker is used with three-phase power modules only. It is mounted in the left wing panel of the Phase A module, next to the Phase A bypass breaker. It accepts its input from the three-phase monitor, (when used) or directly from each individual inverter bypass breaker (IOX60). A decal describing the startup and shutdown procedure is mounted above the breaker on the inside of the breaker cover. Copyright ©Trace Engineering Co. , Inc. 5916 195th Street, NE Arlington, WA 98223 USA The AC-60 three-phase circuit breaker is shown in the top illustration. The exterior of the breaker installation is shown on the left illustrating the decals that describe the start-up and shut-down procedure and the appropriate position of the bypass breaker. Telephone (360) 435-8826 Fax (360) 435-2229 www. traceengineering. com Part Number 3471 Released: Thursday, April 29, 1999 5-6 PMO-AC60 3-Phase Breaker Motor Minder Ground Bonding Block 3-Phase AC Breaker Phase A Bypass Neutral Bonding Block AC15, 20, 60 Assembly Sequence 1. Attach a mounting bracket to the top and bottom of the PM in the desired location. Insert a 6-32 x 3/8" bolt (401) equipped with a #6 starwasher (492) into the appropriate bolt hole (top and bottom) from the outside of the side panel; slide the bracket over the bolt from the inside so that the ears are offset to the inside of the enclosure. Slide a #6 SAE flat washer (466) over the bolt, followed by a 6/32 nut (440). Tilt the top of the circuit breaker while sliding it onto the ears of the top mounting bracket. Repeat for the bottom mounting bracket. Copyright ©Trace Engineering Co. , Inc. [. . . ] Orient keys & locking cams in the vertical position upon installation. Locked position is ¼ turn to left (left side) or right (right side). Keys should be in the horizontal position when the unit is locked. # Qty Part No. 3260 3259 3218 Description retaining clip locking cam keyed lock housing lock housing seal (locking mechanism 1 2 2 2 3 2 4 2 optional) Tools Required: Copyright ©Trace Engineering Co. , Inc. 5916 195th Street, NE Arlington, WA 98223 USA Telephone (360) 435-8826 Fax (360) 435-2229 www. traceengineering. com Part Number 3471 Released: Thursday, April 29, 1999 6-22 PM-LATCHES & LOCKS This page intentionally left blank. Copyright ©Trace Engineering Co. , Inc. [. . . ]